Typical oil sludge is coming from: Sources generally are:

  • Normal Production Operations
  • Tank Bottom Sludge
  • Skimmed Oil
  • Pigging Operation
  • Workover Spills, etc.
% of constituents depends upon Source of Sludge/Slop.

 

Oily Sludge Major Problems:

  • A Hazardous Waste.
  • Serious threat to ground water.
  • Difficult to separate constituents and meet the targeted KPIs (BS&W).
  • Occupies the Tank Volume and ollutes the clear fluid.

Commercial Loss :

Loss of VALUABLE PRODUCT which can be recovered by our method.

ROBOT named MUSHAQ 2.0

Dimensions

  • LxBxH: 30 x 20 x 8 inches.
  • Hydraulic Power Pack: 15 HP
  • Jetting Pressure: 1 to 50 bar
  • Suction Volume: 5 to 20 cu.m per hour
  • Maximum Range: 100 m.
  • Storage tank Cleaning

Application

  • Pipeline Cleaning Application
  • Cooling Tower sump cleaning
  • ETP/OWS pit Cleaning.

Features & Purposes

  • Upper Nozzles - Hitting the Sludge mounts.
  • Lower Nozzles – Washing the Tank Bottom surface.
  • Hydraulic Driven
  • 3-4 Types of Augers

Hazards

  • Green House Emissions.
  • Drowning Effect
  • 3. Foul Smell

  • Hydraulic Driven Robot with Hydraulic Arm attached Submersible Pump
  • 25 mm Solids can be pumped off easily. Mechanical Agitation to mobilise the Sludge in lagoons
  • Ease of Movement inside the lagoon. Contains: Nozzles system, Pumping system - Hydraulic Driven

Lagoon/Pond Cleaning:

BIGGER SIZE ROBOT NAMED GAJANAN – 1.0

Chemical & equipments

Patented Chemicals Sludge Treat and Slop Treat are used for operation.

equip-1

ARSC31 Sludge

Crude Oil Sludge Treatment Refinery Waste Treatment Tank Bottom Treatment Oil Recovery
equip-2

ARSC51 SLOP

Drilling Slop Treatment Drilling Mud Treatment
Oil Recovery

equip-3

Vibrating Screen /Strainer

A 5 mm screen is attached to mainframe for screening out the larger particles (leaves, sticks etc...).
equip-4

Static Inline Mixer

A helical mixer in clear tubing for continuous mixing of fluids through loss of pressure.


equip-5

Progressive Cavity Pump

Transfers fluid by means of progress, through pump, of sequence of small, fixed shape, discrete cavities, as its rotor is turned.

Decanter/ Tricanter Centrifuge :

Specially Designed Tricanter for Oily Sludge Processing (At Arham Oil Gas Workshop)

High Speed Separator (Centrifuge) :

Possible Application of Sludge/Waste Oil Processing Project in Your Area:

  • 90-95% of the oil contained in the Sludge can be recovered as crude oil. Reusing this recovered crude oil as a valuable product for further refining process as raw material or as final product
  • Separated solid is only approx. 10 - 20% of the original quantity of sludge as a result of significant reduction in transport, landfill costs
  • Elimination of the environmental hazard